Smart CNC Tool Breakage Detection System for Precision Machining

Customization: Available
Type: Alarm Upon Detection of Tool Breakage
Function: Networked

Product Description

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Basic Information

Model NO.SFBK21
UsageCNC Machines
CertificationCE, ISO
Alarm Volume≥100dB (within 1m)
Networking ModeMachine Tool PLC
Detection Frequency0.3 Seconds Per Detection
Rated Power220W
Power Supply220V AC
HS Code9031809090
Production Capacity5000PCS/Year

Packaging & Delivery

Package Size60.00cm * 45.00cm * 40.00cm
Gross Weight7.000kg
Lead Time7 days (1 - 10 Sets)
Smart CNC Tool Breakage Detection System System Features

Technical Specification

Item Standard
Rated Power220W
Controller Power Supply24V DC±10%
Ambient Temperature-10°C~+60°C
Protection LevelDetection device IP67
Detection Rod Length400mm
Detection Angle5°~150°
Detection times/life10 million times
Single Detection Time0.3-2 sec
Detection AccuracyAdjustable up to 1mm
Net weight5.2kg
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Product Description

The Broken Tool Detector adopts a contact-based detection method within the tool magazine. When the detection rod touches the tool tip, it automatically returns to the origin. Through logical operations and detection algorithms, it calculates the wear or breakage of the tool tip and immediately notifies the system to prevent production accidents.

Detection Process 1
Detection Process 2

The system effectively detects tool wear or breakage without occupying processing time. It is compatible with disk-type and chain-type tool magazines.

Application 1
Application 2

Product Video & Gallery

Production Line 1
Production Line 2
Production Line 3
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Frequently Asked Questions

1. What is the typical delivery time for the tool detection system?
If raw materials are in stock, delivery usually takes 5-15 days. For non-stock items, it ranges from 20-35 days depending on the order quantity.
2. Does the system support different detection angles?
Yes, the detection angle is adjustable between 5° and 150°, allowing it to fit various tool magazine configurations.
3. What is the expected lifespan of the detection device?
The detection system is designed for high durability with a lifespan of approximately 10 million detection cycles.
4. How accurate is the tool breakage detection?
The system offers high precision with detection accuracy that is adjustable up to 1mm.
5. Can this system operate in harsh industrial environments?
Absolutely. The detection device features an IP67 protection level and can operate in temperatures ranging from -10°C to +60°C.
6. Is the detection process performed during machining?
No, the entire detection process is carried out within the tool magazine, ensuring it does not occupy valuable machining time.

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